Start-up reports assist in assuring Zoeller products are installed the way the manufacturer has intended. It is also a tool used in warranty claims and troubleshooting. Once this report is properly filled out, signed for approval, and on file with Zoeller Company. Failure to do so could result in loss of warranty.
Do Valves Operate Correctly?
Float Depths from Bottom of Pump Basin
Off Float*:
*Lowest float in system
"
Floats tethered at least 3.5”- 4”
"
Floats tethered at least 3.5”- 4”
Verify floats operate in sequence
Pump 1
Run Pumps manually to be sure discharge main is full before testing pump(s) amps and voltage.
Serial Number / Product ID Number
Check pumps for any damage, cuts on power and sensor cords before startup.
Impeller spins freely with hand
Voltage supply (Pump on): L1-L2
v
Impeller has proper rotation:
Check all voltages on the motor contactor side for the pumps. This will ensure functionality of the motor contactor.
Pump 2
Run Pumps manually to be sure discharge main is full before testing pump(s) amps and voltage.
Serial Number / Product ID Number
Check pumps for any damage, cuts on power and sensor cords before startup.
Impeller spins freely with hand
Voltage supply (Pump on): L1-L2
v
Impeller has proper rotation:
Check all voltages on the motor contactor side for the pumps. This will ensure functionality of the motor contactor.
Pump 3
Run Pumps manually to be sure discharge main is full before testing pump(s) amps and voltage.
Serial Number / Product ID Number
Check pumps for any damage, cuts on power and sensor cords before startup.
Impeller spins freely with hand
Voltage supply (Pump on): L1-L2
v
Impeller has proper rotation:
Check all voltages on the motor contactor side for the pumps. This will ensure functionality of the motor contactor.
Pump 4
Run Pumps manually to be sure discharge main is full before testing pump(s) amps and voltage.
Serial Number / Product ID Number
Check pumps for any damage, cuts on power and sensor cords before startup.
Impeller spins freely with hand
Voltage supply (Pump on): L1-L2
v
Impeller has proper rotation:
Check all voltages on the motor contactor side for the pumps. This will ensure functionality of the motor contactor.
Pump 5
Run Pumps manually to be sure discharge main is full before testing pump(s) amps and voltage.
Serial Number / Product ID Number
Check pumps for any damage, cuts on power and sensor cords before startup.
Impeller spins freely with hand
Voltage supply (Pump on): L1-L2
v
Impeller has proper rotation:
Check all voltages on the motor contactor side for the pumps. This will ensure functionality of the motor contactor.
Be sure panel is securely mounted:
Measured Incoming Voltage at Terminal:
v
Is the Panel Connected to a SCADA System?
Notes:
Pumps are able to operate on voltage that is +/- 5% of the pump's tag voltage.
Check all field and manufacturing wiring in the panel to be secure on the terminal block.
This test will determine the gallons per minute (GPM) produced from the pumps in this application.
-
Fill the basin with enough water below the inlet to run a pump for a period of one minute. If this is not possible, you can run for 15 or 30 seconds then multiply that out to meet one minute.
-
Using a tape measure, measure from the top of the basin lip down to the top of the water level.
-
Using the HOA switch, put in HAND to manually run the pump at the same time using a stop watch to track your time limit.
-
After one minute, measure again from the top of the basin to the water level.
-
Once you have the GPM calculated, use the provided performance curve included in the pump packet to determine where the GPM falls within the curve and it's correlating TDH.
Pump 1
Water level after pump runs
"
Seconds of pump draw down
Pump 2
Water level after pump runs
"
Seconds of pump draw down
Pump 3
Water level after pump runs
"
Seconds of pump draw down
Pump 4
Water level after pump runs
"
Seconds of pump draw down
Pump 5
Water level after pump runs
"
Seconds of pump draw down
Round Basin:
3.142 X radius square then divide by 231
Example - 72" dia. basin: 3.142 x 36 x 36 = 4,072 cu in.
4,072/231 = 17.63 gallons/inch
Square/Rectangular Basin:
(Length x Width) / 231 = gallons/inch
|
Round Basin Dia.
|
Gallons/Inch
|
| 24" | 1.96 |
| 30" | 3.06 |
| 36" | 4.41 |
| 48" | 7.83 |
| 60" | 12.24 |
| 72" | 17.63 |
| 96" | 31.34 |
*Pump Tag
Pump Overview
Exterior Panel
*Internal Panel
Basin Picture
*Inside of Basin
Inside of Value Box, if applicable
Attach Supporting Documentation
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